Low temperature polytetrafluoroethylene (PTFE) coating improves the appearance of orthodontic wires without changing their mechanical properties.

A strong esthetic demand exists for white-colored rather than metallic-colored dental appliances. Polytetrafluoroethylene (PTFE), which is chemically stable with extremely low friction, is a suitable white-colored coating for dental appliances. In the conventional PTFE coating process, base materials are heated to approximately 400°C, which could change their mechanical properties. Examination of the PTFE-coating of stainless steel, nickel titanium (Ni-Ti), and β-titanium (Ti-Mo and Ti-Nb) revealed that the conventional 380°C coating, but not the newly developed low temperature coating at 200°C, reduced elasticity and bendability, and changed the crystal structure, especially in Ni-Ti and Ti-Nb wires. PTFE-coating at 200°C resulted in less discoloration, microbial adhesion, and friction against brackets, and higher tolerance of wear than did the conventional 380°C coating. These results suggest that low temperature PTFE coating is an excellent method for improving the metallic appearance of orthodontic wires without changing their mechanical properties.