Melt-Extrusion-Based Additive Manufacturing of Transparent Fused Silica Glass.

3D printing additive manufacturing fused deposition modeling fused feedstock deposition fused silica glass multimaterial printing nanocomposites

Journal

Advanced science (Weinheim, Baden-Wurttemberg, Germany)
ISSN: 2198-3844
Titre abrégé: Adv Sci (Weinh)
Pays: Germany
ID NLM: 101664569

Informations de publication

Date de publication:
12 2021
Historique:
revised: 23 09 2021
received: 23 07 2021
pubmed: 21 10 2021
medline: 21 10 2021
entrez: 20 10 2021
Statut: ppublish

Résumé

In recent years, additive manufacturing (AM) of glass has attracted great interest in academia and industry, yet it is still mostly limited to liquid nanocomposite-based approaches for stereolithography, two-photon polymerization, or direct ink writing. Melt-extrusion-based processes, such as fused deposition modeling (FDM), which will allow facile manufacturing of large thin-walled components or simple multimaterial printing processes, are so far inaccessible for AM of transparent fused silica glass. Here, melt-extrusion-based AM of transparent fused silica is introduced by FDM and fused feedstock deposition (FFD) using thermoplastic silica nanocomposites that are converted to transparent glass using debinding and sintering. This will enable printing of previously inaccessible glass structures like high-aspect-ratio (>480) vessels with wall thicknesses down to 250 µm, delicate parts including overhanging features using polymer support structures, as well as dual extrusion for multicolored glasses.

Identifiants

pubmed: 34668342
doi: 10.1002/advs.202103180
pmc: PMC8655167
doi:

Types de publication

Journal Article

Langues

eng

Sous-ensembles de citation

IM

Pagination

e2103180

Subventions

Organisme : Deutsche Forschungsgemeinschaft
ID : 2193/1-390951807
Organisme : Deutsche Forschungsgemeinschaft
ID : 455798326
Organisme : Carl-Zeiss-Stiftung
Organisme : European Research Council
ID : 816006
Pays : International

Informations de copyright

© 2021 The Authors. Advanced Science published by Wiley-VCH GmbH.

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Auteurs

Markus Mader (M)

Laboratory of Process Engineering, NeptunLab, Department of Microsystems Engineering (IMTEK), Albert Ludwig University of Freiburg, Freiburg, 79110, Germany.
Freiburg Materials Research Center (FMF), Albert Ludwig University of Freiburg, Freiburg, 79104, Germany.

Leonhard Hambitzer (L)

Laboratory of Process Engineering, NeptunLab, Department of Microsystems Engineering (IMTEK), Albert Ludwig University of Freiburg, Freiburg, 79110, Germany.

Phillip Schlautmann (P)

3D-Figo GmbH, Lippestraße 20, Salzkotten, 33154, Germany.

Sophie Jenne (S)

Gisela and Erwin Sick Chair of Micro-optics, Department of Microsystems Engineering (IMTEK), Albert Ludwig University of Freiburg, Freiburg, 79110, Germany.

Christian Greiner (C)

Institute for Applied Materials (IAM), Karlsruhe Institute of Technology (KIT), Karlsruhe, 76131, Germany.

Florian Hirth (F)

Institute for Applied Materials (IAM), Karlsruhe Institute of Technology (KIT), Karlsruhe, 76131, Germany.

Dorothea Helmer (D)

Laboratory of Process Engineering, NeptunLab, Department of Microsystems Engineering (IMTEK), Albert Ludwig University of Freiburg, Freiburg, 79110, Germany.
Freiburg Materials Research Center (FMF), Albert Ludwig University of Freiburg, Freiburg, 79104, Germany.
Glassomer GmbH, Georges-Köhler-Allee 103, Freiburg, 79110, Germany.
FIT Freiburg Center of Interactive Materials and Bioinspired Technologies, Albert Ludwig University of Freiburg, Freiburg, 79110, Germany.

Frederik Kotz-Helmer (F)

Laboratory of Process Engineering, NeptunLab, Department of Microsystems Engineering (IMTEK), Albert Ludwig University of Freiburg, Freiburg, 79110, Germany.
Freiburg Materials Research Center (FMF), Albert Ludwig University of Freiburg, Freiburg, 79104, Germany.
Glassomer GmbH, Georges-Köhler-Allee 103, Freiburg, 79110, Germany.

Bastian E Rapp (BE)

Laboratory of Process Engineering, NeptunLab, Department of Microsystems Engineering (IMTEK), Albert Ludwig University of Freiburg, Freiburg, 79110, Germany.
Freiburg Materials Research Center (FMF), Albert Ludwig University of Freiburg, Freiburg, 79104, Germany.
Glassomer GmbH, Georges-Köhler-Allee 103, Freiburg, 79110, Germany.
FIT Freiburg Center of Interactive Materials and Bioinspired Technologies, Albert Ludwig University of Freiburg, Freiburg, 79110, Germany.

Classifications MeSH