Raman based chemometric model development for glycation and glycosylation real time monitoring in a manufacturing scale CHO cell bioreactor process.


Journal

Biotechnology progress
ISSN: 1520-6033
Titre abrégé: Biotechnol Prog
Pays: United States
ID NLM: 8506292

Informations de publication

Date de publication:
03 2022
Historique:
revised: 07 10 2021
received: 18 08 2021
accepted: 02 11 2021
pubmed: 6 11 2021
medline: 23 4 2022
entrez: 5 11 2021
Statut: ppublish

Résumé

The Quality by Design (QbD) approach to the production of therapeutic monoclonal antibodies (mAbs) emphasizes an understanding of the production process ensuring product quality is maintained throughout. Current methods for measuring critical quality attributes (CQAs) such as glycation and glycosylation are time and resource intensive, often, only tested offline once per batch process. Process analytical technology (PAT) tools such as Raman spectroscopy combined with chemometric modeling can provide real time measurements process variables and are aligned with the QbD approach. This study utilizes these tools to build partial least squares (PLS) regression models to provide real time monitoring of glycation and glycosylation profiles. In total, seven cell line specific chemometric PLS models; % mono-glycated, % non-glycated, % G0F-GlcNac, % G0, % G0F, % G1F, and % G2F were considered. PLS models were initially developed using small scale data to verify the capability of Raman to measure these CQAs effectively. Accurate PLS model predictions were observed at small scale (5 L). At manufacturing scale (2000 L) some glycosylation models showed higher error, indicating that scale may be a key consideration in glycosylation profile PLS model development. Model robustness was then considered by supplementing models with a single batch of manufacturing scale data. This data addition had a significant impact on the predictive capability of each model, with an improvement of 77.5% in the case of the G2F. The finalized models show the capability of Raman as a PAT tool to deliver real time monitoring of glycation and glycosylation profiles at manufacturing scale.

Identifiants

pubmed: 34738336
doi: 10.1002/btpr.3223
doi:

Types de publication

Journal Article Research Support, Non-U.S. Gov't

Langues

eng

Sous-ensembles de citation

IM

Pagination

e3223

Informations de copyright

© 2021 American Institute of Chemical Engineers.

Références

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Auteurs

Luke A Gibbons (L)

BioTherapeutics Development, Janssen Sciences Ireland UC, Cork, Ireland.
Department of Biological Sciences, Munster Technological University, Cork, Ireland.

Carl Rafferty (C)

BioTherapeutics Development, Janssen Sciences Ireland UC, Cork, Ireland.

Kerry Robinson (K)

Analytical Development, Janssen Pharmaceutical Companies of Johnson and Johnson, Malvern, Pennsylvania, USA.

Marta Abad (M)

BioTherapeutics Development, Janssen Pharmaceutical Companies of Johnson and Johnson, Malvern, Pennsylvania, USA.

Francis Maslanka (F)

BioTherapeutics Development, Janssen Pharmaceutical Companies of Johnson and Johnson, Malvern, Pennsylvania, USA.

Nikky Le (N)

BioTherapeutics Development, Janssen Pharmaceutical Companies of Johnson and Johnson, Malvern, Pennsylvania, USA.

Jingjie Mo (J)

Analytical Development, Janssen Pharmaceutical Companies of Johnson and Johnson, Malvern, Pennsylvania, USA.

Kevin Clark (K)

BioTherapeutics Development, Janssen Pharmaceutical Companies of Johnson and Johnson, Malvern, Pennsylvania, USA.

Fiona Madden (F)

BioTherapeutics Development, Janssen Sciences Ireland UC, Cork, Ireland.

Ronan Hayes (R)

BioTherapeutics Development, Janssen Sciences Ireland UC, Cork, Ireland.

Barry McCarthy (B)

BioTherapeutics Development, Janssen Sciences Ireland UC, Cork, Ireland.

Christopher Rode (C)

BioTherapeutics Development, Janssen Pharmaceutical Companies of Johnson and Johnson, Malvern, Pennsylvania, USA.

Jim O'Mahony (J)

Department of Biological Sciences, Munster Technological University, Cork, Ireland.

Rosemary Rea (R)

Department of Biological Sciences, Munster Technological University, Cork, Ireland.

Caitlin O'Mahony Hartnett (C)

BioTherapeutics Development, Janssen Sciences Ireland UC, Cork, Ireland.

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