Rapid Implementation of a 3-Dimensional-Printed Patient-Specific Titanium Sacrum Implant for Severe Neuropathic Spinal Arthropathy and Guide to Compassionate US Regulatory Approval.


Journal

Operative neurosurgery (Hagerstown, Md.)
ISSN: 2332-4260
Titre abrégé: Oper Neurosurg (Hagerstown)
Pays: United States
ID NLM: 101635417

Informations de publication

Date de publication:
01 11 2023
Historique:
received: 16 02 2023
accepted: 31 05 2023
medline: 23 10 2023
pubmed: 16 8 2023
entrez: 16 8 2023
Statut: ppublish

Résumé

Rapid design and production of patient-specific 3-dimensional-printed implants (3DPIs) present a novel opportunity to restore the biomechanically demanding integrity of the lumbopelvic junction. We present a unique case of a 61-year-old patient with severe neuropathic spinal arthropathy (Charcot spine) who initially underwent a T4-to-sacrum spinal fusion. Massive bone destruction led to dissociation of his upper body from his pelvis and legs. Reconstruction of the spinopelvic continuity was planned with the aid of a personalized lumbosacral 3DPI. Using high-resolution computed tomography scans, the custom 3DPI was made using additive titanium manufacturing. The unique 3DPI consisted of (1) a sacral platform with iliac screws, (2) modular corpectomy device with rigid connection to the sacral platform, and (3) anterior plate connection with screws for proximal fixation. The procedures to obtain compassionate use Food and Drug Administration approval were followed. The patient underwent debridement of a chronically open wound before undertaking the 3-stage reconstructive procedure. The custom 3DPI and additional instrumentation were inserted as part of a salvage rebuilding procedure. The chronology of the rapid implementation of the personalized sacral 3DPI from decision, design, manufacturing, Food and Drug Administration approval, and surgical execution lasted 28 days. The prosthesis was positioned in the defect according to the expected anatomic planes and secured using a screw-rod system and a vascularized fibular bone strut graft. The prosthesis provided an ideal repair of the lumbosacral junction and pelvic ring by merging spinal pelvic fixation, posterior pelvic ring fixation, and anterior spinal column fixation. To the best of our knowledge, this is the first case of a multilevel lumbar, sacral, and sacropelvic neuropathic (Charcot) spine reconstruction using a 3DPI sacral prosthesis. As the prevalence of severe spine deformities continues to increase, adoption of 3DPIs is becoming more relevant to offer personalized treatment for complex deformities.

Sections du résumé

BACKGROUND AND OBJECTIVE
Rapid design and production of patient-specific 3-dimensional-printed implants (3DPIs) present a novel opportunity to restore the biomechanically demanding integrity of the lumbopelvic junction. We present a unique case of a 61-year-old patient with severe neuropathic spinal arthropathy (Charcot spine) who initially underwent a T4-to-sacrum spinal fusion. Massive bone destruction led to dissociation of his upper body from his pelvis and legs. Reconstruction of the spinopelvic continuity was planned with the aid of a personalized lumbosacral 3DPI.
METHOD
Using high-resolution computed tomography scans, the custom 3DPI was made using additive titanium manufacturing. The unique 3DPI consisted of (1) a sacral platform with iliac screws, (2) modular corpectomy device with rigid connection to the sacral platform, and (3) anterior plate connection with screws for proximal fixation. The procedures to obtain compassionate use Food and Drug Administration approval were followed. The patient underwent debridement of a chronically open wound before undertaking the 3-stage reconstructive procedure. The custom 3DPI and additional instrumentation were inserted as part of a salvage rebuilding procedure.
RESULTS
The chronology of the rapid implementation of the personalized sacral 3DPI from decision, design, manufacturing, Food and Drug Administration approval, and surgical execution lasted 28 days. The prosthesis was positioned in the defect according to the expected anatomic planes and secured using a screw-rod system and a vascularized fibular bone strut graft. The prosthesis provided an ideal repair of the lumbosacral junction and pelvic ring by merging spinal pelvic fixation, posterior pelvic ring fixation, and anterior spinal column fixation.
CONCLUSION
To the best of our knowledge, this is the first case of a multilevel lumbar, sacral, and sacropelvic neuropathic (Charcot) spine reconstruction using a 3DPI sacral prosthesis. As the prevalence of severe spine deformities continues to increase, adoption of 3DPIs is becoming more relevant to offer personalized treatment for complex deformities.

Identifiants

pubmed: 37584482
doi: 10.1227/ons.0000000000000872
pii: 01787389-202311000-00011
doi:

Substances chimiques

Titanium D1JT611TNE

Types de publication

Case Reports Journal Article

Langues

eng

Sous-ensembles de citation

IM

Pagination

469-477

Informations de copyright

Copyright © Congress of Neurological Surgeons 2023. All rights reserved.

Références

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Auteurs

Miguel A Ruiz-Cardozo (MA)

Department of Neurological Surgery, Washington University School of Medicine, Saint Louis, Missouri, USA.

Gabriel Trevino (G)

Department of Neurological Surgery, Washington University School of Medicine, Saint Louis, Missouri, USA.

Alejandro Pando (A)

Department of Neurological Surgery, Rutgers New Jersey Medical School, New Jersey, New Jersey, USA.

Samuel Brehm (S)

Department of Neurological Surgery, Washington University School of Medicine, Saint Louis, Missouri, USA.

Michael Olufawo (M)

Department of Neurological Surgery, Washington University School of Medicine, Saint Louis, Missouri, USA.

Karma Barot (K)

Department of Neurological Surgery, Washington University School of Medicine, Saint Louis, Missouri, USA.

Abigail Carey-Ewend (A)

Department of Neurological Surgery, Washington University School of Medicine, Saint Louis, Missouri, USA.

Alexander T Yahanda (AT)

Department of Neurological Surgery, Washington University School of Medicine, Saint Louis, Missouri, USA.

Alexander Perdomo-Pantoja (A)

Department of Neurological Surgery, Washington University School of Medicine, Saint Louis, Missouri, USA.

Julio J Jauregui (JJ)

Department of Orthopedic Surgery, Washington University School of Medicine, Saint Louis, Missouri, USA.

Magalie Cadieux (M)

Department of Neurological Surgery, Washington University School of Medicine, Saint Louis, Missouri, USA.

Megan Costa (M)

Division of Plastic and Reconstructive Surgery, Washington University School of Medicine, Saint Louis, Missouri, USA.

Julie Coenen (J)

Department of Neurological Surgery, Washington University School of Medicine, Saint Louis, Missouri, USA.

Ian Dorward (I)

Department of Neurological Surgery, Washington University School of Medicine, Saint Louis, Missouri, USA.
Department of Orthopedic Surgery, Washington University School of Medicine, Saint Louis, Missouri, USA.

Rachel A Anolik (RA)

Division of Plastic and Reconstructive Surgery, Washington University School of Medicine, Saint Louis, Missouri, USA.

Justin M Sacks (JM)

Division of Plastic and Reconstructive Surgery, Washington University School of Medicine, Saint Louis, Missouri, USA.

Camilo A Molina (CA)

Department of Neurological Surgery, Washington University School of Medicine, Saint Louis, Missouri, USA.
Department of Orthopedic Surgery, Washington University School of Medicine, Saint Louis, Missouri, USA.

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