Online Correction of Laser Head Nozzle Position for Laser Metal Deposition Using a Chromatic Confocal Displacement System.

The stability and repeatability of laser metal deposition is particularly important when processing multiple layers or depositing material on complex component surfaces, and requires the use of process parameter control including the stand-off distance between the laser head and the substrate. The system proposed in this paper for correcting the stand-off parameter is based on a chromatic confocal sensor integrated into a laser head. Then, the spectral signal acquired from the measurement system is processed by using the developed application to compensate for the movement of an additional axis of the kinematic system. This study used an independent verification system based on the digital image correlation method. The validation tests were carried out using the system for correcting the stand-off parameter with different control algorithms and given motion trajectories and substrate materials. The results demonstrate that the developed system can be useful for laser metal deposition.