Quality of FDM 3D Printed Medicines for Pediatrics: Considerations for Formulation Development, Filament Extrusion, Printing Process and Printer Design.


Journal

Therapeutic innovation & regulatory science
ISSN: 2168-4804
Titre abrégé: Ther Innov Regul Sci
Pays: Switzerland
ID NLM: 101597411

Informations de publication

Date de publication:
11 2022
Historique:
received: 01 10 2021
accepted: 04 11 2021
pubmed: 27 11 2021
medline: 24 9 2022
entrez: 26 11 2021
Statut: ppublish

Résumé

3d printing is capable of providing dose individualization for pediatric medicines and translating the precision medicine approach into practical application. In pediatrics, dose individualization and preparation of small dosage forms is a requirement for successful therapy, which is frequently not possible due to the lack of suitable dosage forms. For precision medicine, individual characteristics of patients are considered for the selection of the best possible API in the most suitable dose with the most effective release profile to improve therapeutic outcome. 3d printing is inherently suitable for manufacturing of individualized medicines with varying dosages, sizes, release profiles and drug combinations in small batch sizes, which cannot be manufactured with traditional technologies. However, understanding of critical quality attributes and process parameters still needs to be significantly improved for this new technology. To ensure health and safety of patients, cleaning and process validation needs to be established. Additionally, adequate analytical methods for the in-process control of intermediates, regarding their printability as well as control of the final 3d printed tablets considering any risk of this new technology will be required. The PolyPrint consortium is actively working on developing novel polymers for fused deposition modeling (FDM) 3d printing, filament formulation and manufacturing development as well as optimization of the printing process, and the design of a GMP-capable FDM 3d printer. In this manuscript, the consortium shares its views on quality aspects and measures for 3d printing from drug-loaded filaments, including formulation development, the printing process, and the printed dosage forms. Additionally, engineering approaches for quality assurance during the printing process and for the final dosage form will be presented together with considerations for a GMP-capable printer design.

Identifiants

pubmed: 34826120
doi: 10.1007/s43441-021-00354-0
pii: 10.1007/s43441-021-00354-0
pmc: PMC9492703
doi:

Substances chimiques

Drug Combinations 0
Polymers 0

Types de publication

Journal Article Review Research Support, Non-U.S. Gov't

Langues

eng

Sous-ensembles de citation

IM

Pagination

910-928

Informations de copyright

© 2021. The Author(s).

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Auteurs

Julian Quodbach (J)

Institute of Pharmaceutics and Biopharmaceutics, Heinrich Heine University Düsseldorf, Universitätsstr. 1, 40225, Düsseldorf, Germany. julian.quodbach@hhu.de.

Malte Bogdahn (M)

Merck Healthcare KGaA, Frankfurter Str. 250, Darmstadt, Germany.

Jörg Breitkreutz (J)

Institute of Pharmaceutics and Biopharmaceutics, Heinrich Heine University Düsseldorf, Universitätsstr. 1, 40225, Düsseldorf, Germany.

Rebecca Chamberlain (R)

Institute of Pharmaceutics and Biopharmaceutics, Heinrich Heine University Düsseldorf, Universitätsstr. 1, 40225, Düsseldorf, Germany.

Karin Eggenreich (K)

Gen-Plus GmbH & Co. KG, Staffelseestr. 6, München, Germany.

Alessandro Giuseppe Elia (AG)

Merck Life Science KGaA, Frankfurter Str. 250, Darmstadt, Germany.

Nadine Gottschalk (N)

Merck Healthcare KGaA, Frankfurter Str. 250, Darmstadt, Germany.

Gesine Gunkel-Grabole (G)

Merck Life Science KGaA, Frankfurter Str. 250, Darmstadt, Germany.

Lena Hoffmann (L)

Institute of Pharmaceutics and Biopharmaceutics, Heinrich Heine University Düsseldorf, Universitätsstr. 1, 40225, Düsseldorf, Germany.

Dnyaneshwar Kapote (D)

Gen-Plus GmbH & Co. KG, Staffelseestr. 6, München, Germany.

Thomas Kipping (T)

Merck Life Science KGaA, Frankfurter Str. 250, Darmstadt, Germany.

Stefan Klinken (S)

Institute of Pharmaceutics and Biopharmaceutics, Heinrich Heine University Düsseldorf, Universitätsstr. 1, 40225, Düsseldorf, Germany.

Fabian Loose (F)

Laboratory for Manufacturing Systems, University of Applied Sciences Cologne, Betzdorfer Str. 2, 50679, Cologne, Germany.

Tristan Marquetant (T)

Merck Life Science KGaA, Frankfurter Str. 250, Darmstadt, Germany.

Hellen Windolf (H)

Institute of Pharmaceutics and Biopharmaceutics, Heinrich Heine University Düsseldorf, Universitätsstr. 1, 40225, Düsseldorf, Germany.

Simon Geißler (S)

Merck Healthcare KGaA, Frankfurter Str. 250, Darmstadt, Germany.

Tilmann Spitz (T)

Laboratory for Manufacturing Systems, University of Applied Sciences Cologne, Betzdorfer Str. 2, 50679, Cologne, Germany.

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Classifications MeSH